Geometry

In this section, we will go into DesignModeler, the geometry engine, to sketch each gauge of the rosette on the front face of the crank. We will then create surfaces for each gauge from the sketch. We first need to define a new coordinate system, as shown in the video below. 

Summary of the above video:

In Crank Part 2, double click Geometry

Orient your view to XY plane

Click on Edge Selection and select the front edge of the left hole

Of the GUI buttons on the top left, click New Plane, which looks similar to the plane icons under the tree

We then draw our first gauge and give it the proper dimensions.

Summary of the above video:

Orient yourself in the XY Plane view

Select Plane 4 > New Sketch in the toolbar

Zoom in on the middle portion of the bike crank lengthwise

Under the Draw drop-down menu, click Rectangle by 3 points

Click 3 points so that the rectangle is slanted (do not allow for edges to snap to horizontal/vertical configuration)

Click on the Tab called Dimensions and ensure General is selected

Select the long slanted edge and shorter slanted edge

Input 0.083 in for the longer edge and 0.063 in for the shorter edge

This video will show you how to insert a midpoint which will be helpful to place the gauges at their correct locations. We will also show you how to copy your gauge to make the other two.

Summary of the above video:

Zoom in on the rosette/rectangle you just created

Go to the Draw menu and select Construction point at the very bottom of the options

Click on the edge of the longer side of the rectangle, but preferably so it does not snap to the middle of the edge

Click on Constraint menu > Midpoint > click the edge and the Construction point

Also put a midpoint on the opposite long side of the rectangle with the same method

Click on Draw > Line > click on two Construction points on long edge

Apply another midpoint to the newly created line (that midpoint is the middle of the gauge)

Go to Modify Menu > Copy > highlight all edges and middle point > Paste 

Paste two figures > right click > End

With the midpoints correctly defined and being static relative to the gauges, we specify their distances in the coordinate system centered at the front face of the support hole.

Finally, we orient the gauges and create surfaces from the sketch.

Go to Step 3: Mesh

Go to all ANSYS Learning Modules