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Due to the high price of CPVC 1/2" caps, other options for plate settler construction are being considered. Below is a cost analysis of other options that have been proposed.

Costs are based on one sedimentation tank.

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Cap and Screw Attachment

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Quantity

Cost (lempira)

Cost (Dollar)

Total Cost

Cost/sq ft

Caps

896

9

$         0.48

$     426.89

$       8.71

Screws

384

4

$         0.21

$       81.31

$       1.66

Nuts

384

0.75

$         0.04

$       15.25

$       0.31

Lamina

26

900

$       47.64

$   1,238.75

$     25.28

Total




$  1,762.20

$     35.96


One sheet of lamina is 900 Lempiras, and is 12 feet long. Each lamina in the plate settler is 3 feet long, so four lamina can be made from one sheet. The tank is 4.3 meters long, and there are lamina every 5 cm, so 86 lamina are needed, or 29 sheets per tank.

The tank dimensions are 14 feet long by 42 inches wide, giving an area of 49 square feet. 


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Bolt and Spacer Attachment

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QuantityCost (lempira)Cost (Dollar)Total CostCost/sq ft12" stainless steel bolt52202.8786 $      10.74 $    558.48 $    11.40Nuts1124 $        0.21 $      23.69 $      0.82PVC Pipe56 feet4.96807 $        0.26 $      14.73 $      0.30Lamina26900 $      47.64 $  1,238.75 $    25.28Total

 $  1,835.65 $    37.80 
1/4" diameter, 12 inch stainless steel bolt price taken from Mcmaster.com (Part Number: 98827A381)

PVC pipe price taken from Mcmaster.com (Part Number: 48925K11)

Price of nuts were conservatively estimated knowing that 1 small nut used in the Cap and Screw cost .75 Lempira. 


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Pipe and Coupling Attachment

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Quantity

Cost (lempira)

Cost (Dollar)

Total Cost

Cost/sq ft

1/2" Coupling

144


$         0.20

$       28.80

$       0.59

1/2" PVC Pipe

56 feet

4.96807

$         0.26

$       14.73

$       0.30

Lamina

32

900

$       47.59

$   1,523.00

$     31.08

Total




$   1,566.53

$     31.97

The cost of couplings and pipe were taken off Mcmastercarr.com, and may not reflect actual prices in Honduras.

The couplings are 4 cm long, therefore lamina spacing is 4 cm rather than 5 cm. This means that a total of 36 twelve foot sheets of lamina are needed.


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Brentwood Industries Commercial Products

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IFR-6036 tube settler cost approximately $24 per square foot.

Plate settlers in 3' lengths and 42" widths would be approximately $48 per square foot.

         Brentwood Ind. Tube Settlers & Plate Settlers

*These prices do not take consider the cost of shipping. 


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