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Due to the high price of CPVC 1/2" caps, other options for plate settler construction are being considered. Below is a cost analysis of other options that have been proposed.

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Cap and Screw Attachment

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Quantity

Cost (lempira)

Cost (Dollar)

Total Cost

Cost/sq ft

Caps

896

9

$         0.48

$     426.89

$       8.71

Screws

384

4

$         0.21

$       81.31

$       1.66

Nuts

384

0.75

$         0.04

$       15.25

$       0.31

Lamina

19

900

$       47.64

$     905.24

$     18.47

Total




$  1,428.69

$     29.16

Costs are based on one sedimentation tank.

One sheet of lamina is 900 Lempiras, and is 12 feet long. Each lamina in the plate settler is 3 feet long, so four lamina can be made from one sheet. The tank is 4.3 meters long, and there are lamina every 5 cm, so 86 lamina are needed, or 29 sheets per tank.

The tank dimensions are 14 feet long by 42 inches wide, giving an area of 49 square feet. 


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Bolt and Spacer Attachment

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Quantity

Cost (lempira)

Cost (Dollar)

Total Cost

Cost/sq ft

12" stainless steel bolt

52

202.8786

$       10.74

$     558.48

$     11.40

Nuts

112

4

$         0.21

$       23.69

$       0.82

PVC Pipe

56 feet

4.96807

$         0.26

$       14.73

$       0.30

Lamina

19

900

$       47.64

$     905.24

$     18.47

Total




$   1,502.14

$     30.99

1/4" diameter, 12 inch stainless steel bolt price taken from Mcmaster.com (Part Number: 98827A381)

PVC pipe price taken from Mcmaster.com (Part Number: 48925K11)

Price of nuts were conservatively estimated knowing that 1 small nut used in the Cap and Screw cost .75 Lempira. 


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Pipe and Coupling Attachment


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Quantity

Cost (lempira)

Cost (Dollar)

Total Cost

Cost/sq ft

1/2" Coupling

144


$         0.20

$       28.80

$       0.59

1/2" PVC Pipe

56 feet

4.96807

$         0.26

$       14.73

$       0.30

Lamina

24

900

$       47.59

$   1,142.25

$     23.31

Total




$   1,185.78

$     24.20



The cost of couplings and pipe were taken off Mcmastercarr.com, and may not reflect actual prices in Honduras.

The couplings are 4 cm long, therefore lamina spacing is 4 cm rather than 5 cm. This means that a total of 36 twelve foot sheets of lamina are needed.


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Brentwood Industries Commercial Products

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IFR-6036 tube settler cost approximately $24 per square foot.

Plate settlers in 3' lengths and 42" widths would be approximately $48 per square foot.

         Brentwood Ind. Tube Settlers & Plate Settlers

*These prices do not take consider the cost of shipping. 


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