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Stock Tank Mixing

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Overview

The Spring 2011 2014 Stock Tank Mixing Team is working to improve the current stock tank mixing system that is currently being implemented in Honduran team redesigned the mixing process of stock solutions in AguaClara plants.

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The primary goal of

this team is to ensure that the chemical dose controller is always receiving the same concentration of coagulant. It is part of the team's responsibility is to research the properties of aluminum sulfate (alum) and polyaluminum chloride (PACl) coagulants such as density and dissolution properties. The team has thus far conducted alum experiments such as the "double bucket" idea and the "upflow" experiments to find ways to completely dissolve the alum. For PACl, the team is experimenting with homogeneous mixing and uses the "worst case scenario" setup to conduct experiments. We have quantified the inefficiency of stick ("simple stirrer") mixing and have developed the centrifugal pump mixer as a possible future mixer for AguaClara plants.

Stock Tank Mixing Documents

the Fall 2013 team was to design a centrifugal pump to mix stock solutions, with test designs utilizing a rotating arm that employed the pressure gradient due to rotation to bring dense solution located at the bottom of the tank to the top. End-of-semester tests showed high pump inefficiency due to large amounts of wasted input power due to drag on the rotating arm. The test results prompted entire mixing redesign by the Spring 2014 team.

Two main designs were fabricated and tested on the small scale: a shallow bucket with small holes in the bottom and a plate (each attached to a handle) that were pumped up and down in the stock tank. The bucket design was meant to physically bring dense solution located at the bottom of the tank to the top of the tank while the plate design created turbulence and jets to encourage mixing. Both designs achieved full mixing with the same number of pump cycles, but the plate design requires less time because when the plate reaches the surface height, it is immediately plunged back down to the bottom of the tank. The bucket design, meanwhile, requires waiting for the fluid to drain out before being plunged back to the bottom. Full-scale designs will be based on the plate mixer are will be restricted by stock tank dimensions.

Additionally, a water injection system was designed to deposit the necessary volume of water for the stock solution into the bottom of the tank. This process greatly reduced the amount of manual mixing required of the operator. Any required manual mixing is intended to be performed using the plate mixer described above.

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Spring 2011 Detailed Task List
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Team Members

Apoorv Gupta
Alexandra Cheng

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Documents

 

Challenges

Tasks

Symposium

Final Presentation

Final Report

Spring '14

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Fall '13

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Challenges

Research

Presentation

2011S

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Spring '12

 

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Summer '11

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Chris Inferrera
Jae Hyun Lim
Boyang Mao

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The Stock Tank Mixing team has no related research at this time.

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Spring '11

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Past Research


Attachments
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