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Vertical Flow Hydraulic Flocculator

Overview

Alum and raw water flow through a short series of pipe elbows acting as a rapid mix. This disperses the alum throughout the raw water stream, ideally coating a significant amount of the suspended particles. This mixed solution then enters the vertical flocculator.  The flocculator is comprised of a series of channels with alternating up and down baffles. The baffles force water to change direction through an amount of space that is calculated to provide target mixing.

This mixing is vital to the water treatment process because it is the engine that drives floc formation. When alum is added to water it decreases the net charge on suspended dirt particles in the flow. When particles collide in an un-coagulated stream (one not treated with alum), they tend to repel one another. Conversely, particles in a coagulated stream are more likely to actually stick together and form larger conglomerates. These larger clumps of particles are referred to as flocs.

At the beginning of flocculation the particles are small. The vertical flocculator has many more tight turns, and therefore creates much more mixing in the early sections of the tank as compared with the later sections. As the stream mixes more and larger flocs form, the number of baffles per unit length of the tank decreases to reduce the strain on the larger flocs. The exact values for mixing parameters at various stages of floc formation is currently a central focus for the AguaClara laboratory research team.

Methods and Research

Process Controller

Sampling Method

Determining Turbidity Profile

Results

Tapered vs. Uniform Baffle Configuration

  • Determine whether or not tapered flocculation is more efficient than uniform flocculation.

Turbidity Profiles for the Tapered Flocculator

  • Find the optimal alum dose on the day of testing and running the Profile Test and develop and implemented a procedure to determine the turbidity profile.

Testing of Uniform Baffle Configuration

  • Determine the turbidity profile for the Uniform Baffle Configuration.

Grab Sample Turbidity Testing

  • Develop a grab sample method to test the accuracy of the turbidimeters.

Construction History

Brief History

Testing and Tank Modifications

Maintenance Repairs

Design

Design Specifics

Flocculator Methods and Maintenance

Flocculator Maintenance Procedures

Other Resources

Flocculator Research

Research Log - Spring 2008

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