Vertical Flow Hydraulic Flocculator
Overview
Alum and raw water flow through a short series of pipe elbows acting as a rapid mix. This disperses the alum throughout the raw water stream, ideally coating a significant amount of the suspended particles. This mixed solution then enters the vertical flocculator. The flocculator is comprised of a series of channels with alternating up and down baffles. The baffles force water to change direction through an amount of space that is calculated to provide target mixing.
This mixing is vital to the water treatment process because it is the engine that drives floc formation. When alum is added to water it decreases the net charge on suspended dirt particles in the flow. When particles collide in an un-coagulated stream (one not treated with alum), they tend to repel one another. Conversely, particles in a coagulated stream are more likely to actually stick together and form larger conglomerates. These larger clumps of particles are referred to as flocs.
At the beginning of flocculation the particles are small. The vertical flocculator has many more tight turns, and therefore creates much more mixing in the early sections of the tank as compared with the later sections. As the stream mixes more and larger flocs form, the number of baffles per unit length of the tank decreases to reduce the strain on the larger flocs. The exact values for mixing parameters at various stages of floc formation is currently a central focus for the AguaClara laboratory research team.
Methods and Research
Process Controller
Process Controller is used to control plant processes such as alum dosing, turbidimeters, etc and to collect data.
Sampling Method
The method used to collect data along the flocculator.
Turbidity Profiles
In spring 2008 turbidity profiles were developed for the flocculator. Turbidity profiles are a clear way to present data regarding flocculator performance.
Results
Tapered vs. Uniform Baffle Configuration
- Determine whether or not tapered flocculation is more efficient than uniform flocculation.
- Determine the optimal alum dose for the flocculator
Turbidity Profiles for the Tapered Flocculator
- Find the optimal alum dose on the day of testing and running the Profile Test and develop and implemented a procedure to determine the turbidity profile.
Testing of Uniform Baffle Configuration
- Determine the turbidity profile for the Uniform Baffle Configuration.
- Develop a grab sample method to test the accuracy of the turbidimeters.
Construction History
Testing and Tank Modifications
Construction of Tapered Baffles
Design
Flocculator Methods and Maintenance
Flocculator Maintenance Procedures