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...

CD

...

Apparatus

...

Design

...

September-October 2008

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 2008
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Fishing

...

line

...

is

...

tied

...

to

...

the

...

top

...

of

...

the

...

float,

...

from

...

where

...

it

...

runs

...

directly

...

up

...

and

...

over

...

two

...

pulleys

...

in

...

series.

...

The

...

fishing

...

line

...

is

...

then

...

tied

...

to

...

the

...

end

...

of

...

the

...

lever

...

arm

...

at

...

a

...

length

...

that

...

zeros

...

the

...

float

...

and

...

the

...

lever

...

arm,

...

while

...

ensuring

...

that

...

the

...

lever

...

arm

...

is

...

at

...

the

...

correct

...

height

...

to

...

zero

...

the

...

FC.

...

The

...

exact

...

specifications

...

for

...

those

...

calibrations

...

can

...

be

...

found

...

in

...

the

...

methods

...

for

...

the

...

CD

...

performance

...

testing.

...

The

...

lever

...

arm

...

is

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made

...

of

...

a

...

35

...

cm

...

long

...

flat

...

metal

...

bar

...

that

...

marked

...

every

...

centimeter

...

like

...

a

...

ruler.

...

It

...

has

...

a

...

hole

...

at

...

the

...

end,

...

allowing

...

it

...

to

...

pivot

...

around

...

a

...

clamp

...

on

...

a

...

support.

...

The

...

centimeter

...

marks

...

on

...

the

...

arm

...

make

...

it

...

possible

...

to

...

select

...

a

...

lever

...

arm

...

position

...

to

...

attach

...

the

...

chemical

...

dosing

...

tube.

...

As

...

the

...

tube

...

is

...

attached

...

farther

...

from

...

the

...

pivot,

...

it

...

experiences

...

more

...

driving

...

head

...

with

...

each

...

change

...

in

...

float

...

height.

...

This

...

will

...

allow

...

us

...

to

...

calibrate

...

each

...

location

...

along

...

the

...

arm

...

for

...

different

...

alum

...

dosages.

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The

...

chemical

...

dosing

...

tube

...

is

...

a

...

tube

...

with

...

an

...

open

...

T

...

connection

...

at

...

the

...

top,

...

which

...

allows

...

the

...

FC

...

outflow

...

tubing

...

to

...

drain

...

through

...

a

...

pressure

...

break

...

T.

...

The

...

tubing

...

exiting

...

the

...

pressure

...

break

...

T

...

has

...

a

...

larger

...

diameter

...

than

...

the

...

tubing

...

entering

...

it.

...

The

...

pressure

...

break

...

and

...

larger

...

outflow

...

tubing

...

allow

...

a

...

free

...

surface

...

at

...

the

...

same

...

height

...

as

...

the

...

discharge

...

to

...

the

...

rapid

...

mix

...

(minus

...

head

...

loss)

...

to

...

form

...

inside

...

the

...

larger

...

tube

...

while

...

air

...

can

...

also

...

flow

...

through

...

the

...

tube.

...

Currently

...

¼

...

inch

...

outer

...

diameter

...

tubing

...

is

...

used

...

to

...

connect

...

the

...

flow

...

controller

...

to

...

the

...

pressure

...

break

...

T,

...

but

...

it

...

is

...

not

...

known

...

what

...

size

...

tubing

...

is

...

necessary

...

to

...

allow

...

air

...

to

...

flow

...

after

...

the

...

T.

...

Experience

...

has

...

indicated

...

that

...

½

...

inch

...

outer

...

diameter

...

tubing

...

is

...

large

...

enough,

...

but

...

it

...

is

...

possible

...

that

...

tubing

...

with

...

an

...

outer

...

diameter

...

as

...

small

...

as

...

3/8

...

inch

...

could

...

work

...

as

...

well.

...

The

...

larger

...

tube

...

is

...

then

...

connected

...

to

...

1/4

...

in

...

outer

...

diameter

...

tubing,

...

which

...

connects

...

the

...

CD

...

to

...

the

...

rapid

...

mix.

...

It

...

is

...

unclear

...

if

...

this

...

final

...

connection

...

is

...

needed,

...

though,

...

and

...

it

...

may

...

be

...

removed

...

so

...

that

...

the

...

larger

...

tubing

...

connects

...

the

...

T

...

to

...

the

...

rapid

...

mix

...

directly.

...


Design Modifications and Improvements

These modifications were temporary fixes to increase the precision of the lab data collection, not attempts at design modification for field use

Balancing the T connection at the pressure break

The flow controller (FC) outflow tubing connects to the T through two plastic fittings, which created an unbalance in the T, causing it to tip towards the FC. This was fixed by balancing the T connectors on the FC side with two weighted nuts on the other side.

Reducing erroneous variation in lever arm-induced driving head

The chemical dosing tube and its connection (a metal rod and clamp) to the lever arm were too heavy for the float used. The combined weight was causing the lever arm to sag down and cause many more centimeters of driving head at the farther distances down the arm than closer to the pivot. This makes logical sense based on the principle of moments around a pivot. The whole connection was taken off of the dosing tube and replaced with a simple string that tied around the lever arm instead of clamping to it. The string was taped in place to prevent slipping, and it appeared to greatly reduce the problem of changing driving head from the moment induced by the weight of the doser. This is not a robust solution for implementation in Honduras, but it was a good solution to increase precision of data collection in the lab setting.