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Grit Removal Innovative Technologies (GRIT) Team

Introduction

Excerpt

The current design of the AguaClara entrance tank was created after difficulties with grit clogging the flocculator at Agalteca and Marcala. The solution to the grit problem was to make a large entrance tank that is effectively a horizontal flow sedimentation tank, which would settle out larger "grit" particles. The entrance tank could be made smaller by making a more effective grit removal system that uses plate settlers that double as flocculator baffles. This section of entrance tank could be integrated into the first channel of the flocculator. By reducing the size of the entrance tank or integrating it into the flocculator, the plan view size of the overall plant will decrease. This means a decrease in plant construction costsIn response to the problems observed in Honduras involving grit clogging the flocculator, the GRIT team has gone through several iterations of grit removal design using plate settlers before flocculation. The team invented and explored options for each design, and improved upon them to optimize their feasibility before comparing them. In the end, the team has decided that the iteration called the Channel GRU is the best of the three designs that were explored. It drastically decreases the plant’s plan view area by reducing the entrance tank to nothing but a trash rack, elegantly ensures flow distribution through creative plate-to-floor geometry, and effectively incorporates chemical dosing and rapid mix after the grit removal plate settlers. This design is currently being considered for construction in a 4 L/s plant in Honduras.

Current Research

The current AguaClara plant design requires a large entrance tank to settle out grit particles prior to the flocculator. Grit removal by horizontal flow sedimentation prevents the settling of these large particles in the flocculator (a phenomenon that has been observed in several AguaClara plants to negatively affect plant flow and operation). The purpose of the Grit Removal Innovative Technologies (GRIT) team is to redesign the current grit settling system by introducing plate settlers prior to the flocculation unit. In doing so, the plan-view area needed to settle out grit will be greatly reduced, decreasing construction costs and overall AguaClara plant size. This paper outlines the GRIT team’s process exploring plate settler design options that act either as sedimentation units only, or as combined flocculation and sedimentation units.

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