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Comment: Spring 2013 tasks/challenges
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Linear Chemical Dose Controller (LCDC/LFOM)

The linear Chemical Dose Controller (LCDC) is a critical piece of the AguaClara technology which couples the plant flow rate with the flow rate of the coagulant or disinfectant stock solution. The result is a semi-automated system in which the plant operator only needs to set a dose for the chemical and it will be administered automatically as the plant flow rate varies. The system has evolved steadily with major advances every year. The ability to accurately and predictably control the alum and chlorine dosages without electricity sets AguaClara apart from other water treatment technologies.

Fall 2012Spring 2013: The main challenges tasks of the Fall 2012 Spring 2013 team were to create, refine, and test a prototype of the lever arm assembly based on a are to fabricate a new chemical dose controller based on the design created during the Summer of 2012 . The LCDC system was scaled up to a plant flow rate of 44 L/s and is currently ready for deployment in Winter 2013 for use in the Piedras Amarillas plant located in the town of Las Vegas, Honduras. The Fall 2012 team made the following changes to the Summer 2012 design: devised a drop tube connection design to reduce leakage, added cross bracing to the lever arm assembly to reduce bending of the lever arms, and devised a new calibration device to enable fine-tuned adjustments. In order to create an aesthetically pleasing design, the team had the lever arm anodized, added a modified weight, and had a label, scale and logo mechanically engraved on the lever arm. Finally, the LCDC system was tested for linearity with respect to the influent plant flow rate and percent dosage. Percent error for the percentage dose analysis and entrance tank height changes were highest at low chemical flows, which may be due to surface tension effects.after finding a substitute to anodizing or after determining why the black anodized part turned purple and figuring out a way to prevent it, create a better manifold system that is chemical resistant, determine a method of scaling up the constant head tank for larger flow rates, make improvements to the tank floats and most of the floats in Honduras move excessively due to in-fluent water in the entrance tank,  retrofits to existing plants (scale the liver arm, dosing tubes), prepare clear concise product data sheets AutoCAD explaining how everything will be done, experiment and determine how well the system behaves as compared to MathCAD output (especially the dosing tube length), finally, determine if the dosing system should be manufactured and sold by AguaClara LLC or produced locally in the host country or a combination of both. 

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Team Members

Andrea Castro
Kent Chan
Saugat Ghimire

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Documents

 

Challenges

Tasks

Teach-In

Presentation

Final Report

Spring 2013

 


 

 

 

Fall 2012

 


Spring 2012

 

Fall 2011

 

Summer 2011

Spring 2011

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See also:

2011 High Flow Dose Controller
2009 Rapid Mix
2008 Linear Chemical Dose Controller

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