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h1. Chemical Dose Controller Design Program This program will code for a general dose controller design and will incorporate the design into the Automated Design Tool. The doser design will be for a triple scale (three different orifices). See the [CDC research team page|Effect of Surface Tension] for a more detailed explanation of this. \\ !FinalDoser.jpg|border=2px solid black,align=center,width=500pxpx|align=center,width=500pxpx,height=350pxpx!\\ {center:class=myclass} h5. Figure 1: Doser Overview (CDC 2009-2010) {center} \\ \\ !DoserDraft.jpg|border=2px solid black,align=center,width=500pxpx|align=center,width=500pxpx,height=350pxpx!\\ {center:class=myclass} h5. Figure 2: Doser Draft Design (CDC 2009-2010) {center} h3. Design Process: Expert Inputs: HL.ChemDoserMin User Inputs: Q.Plant (HL.Plant) Design Assumptions: C.DoserScaleAlumMax Code Calculations: Constant head tank orifice size Dosing tubes size to ensure orifice head loss is much greater than major loss in tubing h3. Equations: *Target Alum Concentration:* {latex} \large $$ Q_{Alum} = {{Q_P \times C_T } \over {C_C }} $${latex} Where, {latex}\large$$Q_{Alum} $${latex}= Flow Rate of Alum Solution {latex}\large$$Q_{P} $${latex}= Plant Flow Rate {latex}\large$$C_{T} $${latex}= Target Alum Concentration {latex}\large$$C_{C} $${latex}= Alum Concentration in the Stock Tank *Orifice Equation:* {latex}\large $$ Q = K_{vc} A_{or} \sqrt {2gh} $$ {latex} Where, \\ {latex}\large$$ Q large$$Q$${latex} = Flow Rate $$ {latex} \large$$h$${latex}\large$$ h = Head Loss $${latex} {latex}\large$$A_{or}$${latex} = Area of the Orifice $${latex} {latex}\large$$K_{vc}$${latex}= Orifice Constant $${latex} Rearranging the orifice equation, Orifice Head Loss: {latex}$$ h_{1Orifice} = K_{DoseOrifice} {{V{Q\ over A_{DoseTubeor}}^2 } \over {2g}} $${latex} *Major Head Loss:* {latex}$$ h_{Lmajor} = f {L\over {D}}{{V^2} \over {2g}} $${latex} Where, {latex}\large$$f$${latex} = friction factor (dependent on Reynold's number) {latex}\large$$D$${latex} = diameter {latex}\large$$V$${latex} = velocity (Q/A) h3. Solution Process |
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