Pot Quantity, Distribution, and Sequencing

Recently, the Nicaraguan women have requested a larger oven so that they can cook in larger pots and make larger quantities of food.  This request, in essence, is a desire for greater cooking efficiency, an issue that has been around in one form or another from the inception of the solar oven project.  Accordingly, the solar oven team decided to test different means of cooking with the box oven. We investigated cooking in parallel (multiple pots simultaneously) as well as in series (pots in sequence). The team also chose to investigate the issue of heat leakage through the door, a problem the solar oven team noticed during its testing this semester. While the women of Nicaragua have not explicitly mentioned this issue, it directly relates to cooking efficiency and thus merits investigation. The solar oven team hopes that our findings will help empower the women of Nicaragua to cook more food in a shorter amount of time.

Methods

Testing Pots in Parallel

Black pots and their caps were weighed on a scale and the weights were recorded to four decimal places. The cap of the pot was removed and the scale was then tared. Three pounds of water were poured into the pot. The weight of the water in the pot was recorded to four decimal places. The pots were covered and placed in solar oven, with their placement in the solar oven recorded.

Thermocouples were placed inside the oven touching the plate, inside the oven not touching the plate (inside air), and inside the pots in the middle of the pot about half way down the water depth. A thermocouple was also placed outside the oven to record outside air. Once the thermocouples were placed, the solar lights were turned on. During the first experiment, it was noted that two lights were out. To keep the experiment consistent, these lights or lights in similar positions remained off the entire experiment. 

The pots were left in the solar oven until the water inside the pot reached a temperature of 100°C. The pots were removed from the solar oven and weighed on the scale. The total weight of the pot, cap, and water was recorded to see if there was any significant water loss. A total of four parallel cooking experiments were conducted: 1 pot, 2 pots, 3 pots, and 4 pots. See figure 1below for pot configurations and lighting arrangement.

Figure 1 - Pot Configuration and Lighting for Parallel Cooking Tests

Testing Pots in Series

A similar experiment was conducted to collect data regarding cooking pots in series. The same procedure as testing pots in parallel was used. However, instead of cooking up to four pots at one time, pots were split into multiple cooking times. For example, to cook two pots of water, one pot was placed in the oven until it reached 100°C, removed, and replaced with second pot filled in three pounds of water. A total of two experiments were run in series: 1 pot followed by 1 pot & 2 pots followed by 2 pots. See figure 2 below for pot placement and light arrangement.

Figure 2 - Pot Configuration and Lighting for Series Cooking Tests

Comparing the Cook Time of 3 lbs of Water with New Door

To compare the cook time of 3 lbs of water with a new door installed on the solar oven, the same procedure as testing pots in parallel with 1 pot was used.  For pot configuration and lighting arrangement see figure 3 below.

Figure 3 - Pot Configuration and Lighting for New Door Test

Results

Heating in Parallel

We performed four different tests to evaluate the effects of water mass on cooking speed in the solar cooker.  We varied the test by adding an additional 3-lb of water filled pot to each successive test.  Figure 4 below shows the plots of temperature vs. time for the four parallel cooking tests. While the boiling time increased with water mass, the increase was not a direct relationship. The time to boil four pots of water (12 lbs) was far less than four times the amount of time to boil 1 pot of water (3 lbs).



Figure 4 - Boiling time (minutes) vs. average water temperature (°C) for parallel cooking tests.

To further examine the difference in temperature verses time, figure 5 shows the different temperatures after 60 minutes of cooking in the form of a bar graph.  The data shows that the difference between 1 and 2 pots of water is somewhat small---a difference of 3.3%.  However, the drop in temperature increases somewhat drastically from 2 pots to 3 pots, after 60 minutes of cooking. It is important to note that this drop, nevertheless, is not a decrease in time per unit thermal mass of water. The data shows conclusively that the greater the thermal mass of water heated in parallel the greater the efficiency.


Figure 5--The difference in temperature reached after 60 minutes of cooking during the parallel heating tests.

Another comparison we implemented was the difference in time it took each pot to reach 95°Celsius (figure 6).  Again, it is clear to see that the difference between 1 pot and 2 pots is relatively small, and then there is a jump between 2 and 3 pots. Also, the data collected for the 4 pot test, on average, never reached 95 degrees Celsius.


Figure 6 - The time (minutes) that it took the average temperature in the pots for each test to reach 95°C.  [The average data collected for the 4 pot test never reached 95°C, hence it's absence in this bar graph.]

An important note is that the temperature in 3 out of 4 of the pots for the 4 pot test reached 95 degrees.  After 80.6 minutes, 3 pots were at 95 degrees or hotter.  However, there was one pot that remained below 75 degrees for the entire testing period. Using the data from this pot in the average for the 4 pot test drastically reduced the average temperature for the test.  It is tempting to blame the low temperatures on a misreading of the thermocouple or a mistake in the set-up of the system.  However, we determined that the thermocouple was not broken or msitaken but rather that the temperature in the pot must have actually been less than the temperature in the other 3.
This led us to re-examine the set up of the solar cooker. The pot in question was located at the front left-hand-side of the cooker as shown in figure 7 below.  Consulting our lighting set up, we noted that there are several lights that are burnt out on the left side of the cooker.  We also noted that this particular pot was near the door and the door eventually had to be fixed due to bowing of the wood.  Both of these issues could have influenced the lower temperature of the water in the front, left pot.

Figure 7. Visual depiction of weaker lighting zone

Series Testing

The series testing did not prove to be more efficient than the parallel testing. Heating 2 pots of 3 lbs of water to 95⁰C in series took 32% longer (86 minutes) than heating 2 pots of 3 lbs of water simultaneously.  Similarly, heating 4 pots of 3 lbs of water to 95⁰C in series took 40% longer (112 minutes) than heating the 4 pots simultaneously.  Therefore, based upon observations with up to 12 lbs of water, cooking in series is much more time consuming than cooking in parallel.  The Solar Oven Group does not recommend that the women of Nicaragua cook in series if cooking in parallel is an option. 

New Door versus Old Door

Approximately one month into testing, a gap between the oven door and the body of the oven was discovered and predicted to be a significant source of heat loss that need not be overlooked.  After attaching a wood stiffener "seal" to the oven door, the 1 pot- 3lbs test was repeated to investigate the effect of the anticipated heat loss on the oven's performance.

As shown in figure 8, the addition of the wood seal to the solar oven door did not have a significant impact on the overall temperature performance of the oven.



Figure 8 - Comparison of performance for the solar oven before and after the addition of the wood door seal.

The time it took the oven to reach 95⁰C decreased from 61.1 minutes for the old door to 59.4 minutes for the new door for an overall difference of 2.6% (figure 9). After 60 minutes, the solar oven with the new door was 2.8% hotter compared to the old door.
The Solar Oven Group concluded that the performance improvement of the oven with the new door was small enough that the data collected for the 2 pot-3lbs, 3 pot-3lbs, and 4 pot-3lbs tests was accurate enough for the purposes of the group's analysis.

Figure 9 - Comparison of times required for solar oven to reach 95⁰C before and after the addition of the wood door seal.

Next Step for Solar Oven Project

While the Solar Oven Group determined that cooking in parallel was the most efficient method of cooking, the group did not explore the maximum capacity that the oven could handle without being "overloaded".  This could be a noteworthy topic to investigate in coming semesters.

Critical Theory Issues and Challenges

The solar oven team's investigation into optimal pot distribution and placement strove to find a solution that is best for the people of Nicaragua. Tim Bond has been in frequent communication with the residents of Nicaragua, and thus served as an excellent resource for determining the people of Nicaragua's ideas of pot use and cooking and their relation to their daily lives. Through the group's discussions with Tim, the team was able to determine that the people of Nicaragua are very likely to jam as much food as possible into the oven each time they cook; however, they are flexible on what time they begin cooking. The investigation into the efficiency of cooking in parallel vs. series is strongly affected by these conceptions of cooking technology.

The group's suggestions for parallel cooking, which is what the residents of the Nicaraguan community currently employ, can be well understood through the lens of a theory of the relation between technology and society in which society possesses all agency. Since, the community already employs this method of cooking, minor changes to this approach should not change the way cooking impacts their society. Thus, it is reasonable to expect that there should not be any substantial negative unintended consequences of the solar cooker group's suggestions for parallel cooking.

On the other hand, the group's investigation into cooking in series is better understood through the lens of a theory of the relation between technology and society in which technology has more agency.  Cooking in series constitutes a major change to the way the people of the Nicaraguan community cook. Such changes are likely to impact the role cooking plays in their community. The increased number of pots requisite for cooking in series might make pot cleaning a more important part of daily life. This additional cleaning time could either socially unify the women of the Nicaraguan community through increased interaction, or it might detract from other more beneficial acts. Part of the solar cooker group's decision not to advocate a switch to cooking in series was driven by this uncertainty in the potential negative impacts of unintended consequences that might arise from such a change.

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